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IBC Heating Blankets: When and How to Use Them

A guide to using heating blankets for viscous liquids and cold weather storage, including temperature considerations.

Technical5 min read

Why Heat IBCs?

Many liquids become viscous or solidify at lower temperatures, making dispensing difficult or impossible. IBC heating blankets maintain proper temperature for easy handling.

When Heating is Necessary

  • Viscous products: Oils, syrups, resins
  • Crystallizing materials: Some chemicals solidify below certain temperatures
  • Cold weather storage: Outdoor or unheated warehouse
  • Process requirements: When specific temperature needed for use

Types of IBC Heaters

Wrap-Around Blankets

  • Most common type
  • Wraps around IBC exterior
  • Even heat distribution
  • Easy to install/remove

Base Heaters

  • Heats from bottom
  • Good for thick, settling materials
  • Can be combined with blankets

Immersion Heaters

  • Direct contact with liquid
  • Fastest heating
  • Requires compatible opening

Temperature Control

Thermostat Options

  • Fixed temperature models
  • Adjustable thermostats
  • Digital controllers for precision

Safety Features

  • Overheat protection
  • Ground fault protection
  • Temperature limiting

Usage Guidelines

  • Check maximum temperature for product
  • Allow adequate warm-up time
  • Monitor temperature regularly
  • Don't exceed HDPE temperature limits (typically 140°F)
  • Insulate top of IBC to reduce heat loss

Energy Considerations

Insulated blankets use less energy. Consider ambient temperature and required temperature differential when sizing heaters.

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