IBC Storage Best Practices
Guidelines for proper IBC storage including stacking, environmental considerations, and safety requirements.
Industrial Liquid Storage Solutions with IBCs
How manufacturing facilities use IBC totes for efficient liquid storage, including layout planning and inventory management.
Operations7 min read
IBCs in Industrial Settings
Intermediate Bulk Containers are the backbone of liquid storage in manufacturing, offering flexibility, efficiency, and cost-effectiveness compared to fixed tanks or smaller containers.
Advantages Over Alternatives
vs. Drums (55 gallon)
- 5x capacity in similar footprint
- Less handling per gallon
- Easier to dispense with bottom valve
- Better pallet utilization
vs. Fixed Tanks
- Portable and relocatable
- Lower capital investment
- Scalable inventory
- Easier to clean/switch products
Facility Layout Planning
Storage Area Design
- Calculate required capacity
- Plan for access and workflow
- Consider forklift turning radius
- Include secondary containment
- Segregate incompatible materials
Traffic Flow
- Separate pedestrian and forklift paths
- One-way traffic where possible
- Clear sight lines at intersections
Inventory Management
FIFO System
First-In-First-Out ensures oldest inventory is used first, preventing expiration and quality degradation.
Tracking Methods
- Barcode/RFID systems
- Color-coded tags
- Date labeling
- Lot tracking
Dispensing Systems
- Gravity feed for low-viscosity liquids
- Pump systems for viscous materials
- Heating systems for temperature-sensitive products
- Metering for precision dispensing
Efficiency Tips
- Right-size your IBC fleet
- Standardize on common sizes
- Implement container return programs
- Regular inventory audits
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